Do It Yourself Solar



Contributors

On June 09, 2010 in Uncategorized

Would you like to contribute to solardiy.info?

It doesn’t pay money but would be a good way to show off projects. Leave a comment here with a way to contact you and we can talk.

Reduce Your Energy Usage Please

On May 19, 2010 in Uncategorized

Just ran across a bunch of statistics while doing some stuff and decided to share them. Try to reduce your energy usage, please :P

In 2008, the average annual electricity consumption for a U.S. residential utility customer was 11,040 kWh, an average of 920 kilowatt-hours (kWh) per month.

On average, electricity sources (coal, etc) emit 1.297 lbs CO2 per kWh. That means that each home (on average) was the contributing factor to the production of 14,318 lbs of CO2 in 2008.

Of the approximately 8 billion tons of carbon emitted each year, scientists believe about 30 percent is absorbed by the oceans, and about 30 percent is absorbed by terrestrial ecosystems, especially trees. The remaining 40 percent however, accumulates in the atmosphere.

Researchers say at least one large ocean, the Southern Ocean around Antarctica, is so loaded with CO2 that it’s losing its ability to soak it up. The Southern Ocean alone accounts for 15 percent of the global carbon sink. Other oceans appear to be following suit.

Each year, an acre of Douglas fir trees can absorb 11,308.7 lbs of carbon dioxide.  That means that in order to offset the amount of CO2 produced to power the average home, each home would need more than 1acre of trees.

All statistics were cited from the Department of Energy, so global warming naysayers can go away unless they’re a multi-front conspiracy theorist, in which case congrats I suppose…

Charge Controller Monitoring

On October 26, 2009 in Uncategorized

As new features and technologies are developed for battery charge controllers, and more systems are installed, there is a greater need for a way to monitor battery charge states, amperage/voltage from photovoltaic panels or wind turbines, and many other aspects of the system. Manufacturers of charge controllers have come up with several different methods of monitoring systems, from very basic to highly advanced.

Implementations of monitoring systems vary widely from different manufacturers both in hardware and software. Many systems incorporate a built-in LCD panel on the charge controller that will display various types of information. Also included with some charge controllers are serial (RS232) communication links which can be connected to a computer or in some cases other charge controllers for monitoring. Stepping up from the serial connection is an Ethernet connection which will generally interface with existing home/commercial networks except in the case of some manufacturers who use proprietary networking systems. Ethernet connections can be a useful tool for field technicians, as lately many laptops are not being manufactured with a serial port due to lack of demand and a desire to save space. Very few manufacturers offer wireless connections to the charge controllers through either “WIFI” connections or cell-phone/GSM/bluetooth connections, however these types of systems are becoming more common.

On the software side of monitoring systems, again there is a large variation between manufacturers. Using the data communication methods mentioned previously, information is transferred from the charge controller to either: a display panel on the controller itself, a remote display panel, or a computer. Several companies offer standalone software with their charge controllers either with purchase of the charge controller, free altogether, or as an option for a higher price. Other manufacturers have the option of a setup that sends information from the controller to a computer, and then from the computer this information is uploaded to a website on the internet, where the data can be viewed in various graphs and charts. Apollo Solar and other manufacturers have taken this a step further by offering a cellular modem that will connect to their data communication gateway and communicate the data to a webserver anywhere in the world that there is a cellular connection. This would be especially useful in remote off-grid situations where a cell phone signal is still obtainable.

Many companies have decided to offer only minimal monitoring capabilities on the charge controllers themselves, and instead sell additional accessories that can be added to the system to facilitate monitoring. Rogue Engineering is one of these manufacturers that offers two options of monitoring accessories that also double as data loggers and can store data for historical analysis. The higher end system they offer is PLC based with an open source operating system that can be modified to suit the user’s needs if desired, however this is rather advanced and would more than likely be applicable only to commercial users except in the case of residential users with a high likelyhood of customizing and ‘tinkering’ with systems.

Manufacturer

LCD

Ethernet

Serial

Wireless/GSM

Software

Website Monitoring

Remote LCD

Apollo

YES

YES

YES

YES

YES

YES

YES

Tristar

YES

NO

YES

NO

YES

NO

YES

Outback

YES

NO

YES

NO

YES

NO

YES

Blue Sky

NO

NO

NO

NO

NO

NO

YES

Fronius

YES

YES

NO

YES

YES

YES

YES

Rogue

YES

YES

YES

NO

YES

NO

NO

SunWare

YES

NO

NO

NO

NO

NO

YES

Table 1: Charge Controller Feature Comparison

The two manufacturers that I encountered who offered the most flexibility in their monitoring systems were Apollo Solar, and Fronius. Many of the manufacturers have severely limited monitoring/data communication options as demonstrated in Table 1. I feel as though these companies are losing out on a large potential customer base with such limited options. Our world is becoming increasingly information driven, and to add to that the information needs to be available quickly and conveniently. With a lack of network connectivity a charge controller is much less attractive to someone that wishes to monitor the system closely while still being able to actually leave the location.

References:

http://apollosolar.com/

http://www.fronius.com/cps/rde/xchg/SID-03B69EC8-F88A47D4/fronius_usa/hs.xsl/2714_1447.htm

https://www.rogue-engr.com/cportal/

http://www.affordable-solar.com/tristar.ts.45.charge.controller.45amp.htm

http://www.outbackpower.com/products/charge_controllers/

http://www.blueskyenergyinc.com/

http://www.sunware.de/

Using “junk” for Solar Water Heating Systems

On June 07, 2009 in Uncategorized

I saw this post on Instructables called Solar Thermal Water Heater For Less Than Five Dollars

Obviously it is going to cost more than $5 to be able to actually use this for something, but I had never thought of using the coil from the back of a refrigerator as the tubing inside a flat plate collector before. Don’t get me wrong, I find junk laying around all over the place and love to think up ways to use it, this is just one piece of junk I hadn’t considered for a flat plate solar hot water collector.

They claim pretty decent heating with their not so great setup, so with some small improvements it would probably work quite decently. To do any decent scale I would probably connect a few of the coils in a parallel arrangement with headers of a larger diameter than the coils themselves.

Well reading about all that got the wheels in my head rolling and I ended up at this post on PhysicsForum about using a car radiator as a heat exchanger in a solar water heater setup. This particular setup was for preheating biodiesel to cut down on electricity costs during production, but had some excellent points. Unfortunately they never followed up with any results.

So then I stumbled over to this site about a Solar Water Heater made from a car radiator. This is also in a flat plate setup.  But of course they want you to spend money on some book rather than sharing information about it.

Well being put off by being asked to pay for access to information, I dug around some more and found this crazy long usenet forum post with lots of good info about solar water heaters, mostly related to using a car radiator as a solar collector.

From there I ended up at the Iowa Renewable Energy Association’s website where I found this little blurb about using a car radiator and a fan in a solar heating system:

“Storage of solar energy in water has been a proven method over many years. This water can be used as DHW, but also can be used to heat some or all of your house, garage, or workshop. To install enough solar panels and storage to heat an entire older home would be expensive, so most people try to do just some space heat. If your house is modern and very energy efficient, then solar could do a large part of your heating. An easy method is to install “kickspace heaters,” which can be as simple as a car radiator and a fan to distribute the heat from the water storage to one or two rooms.”

This info comes from their page on Solar Thermal but definitely check out the rest of the site as they have loads of good information.

Using recycled parts is great, especially in something like a solar water heater, and so stuff like this really makes me think. If anyone can think of any other relatively common objects/materials that can be repurposed for a solar heater (yeah we’ve all heard about the soda can heaters, and recycled pipe and fittings are awesome but hopefully most folks would think of that), leave a comment here on this post.

That’s all for now, just wanted to ramble about my thought process and the various places and things the internet can lead you to see and read about in a short period of time.

Camper and RV Solar Panels

On May 03, 2009 in Uncategorized

I haven’t had much time with work and school to update the site lately, but I wanted to throw some links out here as I have been getting asked more and more about Recreactional Vehicle (RV) and Camper solar electric installations. Questions have ranged from DIY advice to where to purchase equipment. I try to stay away from the where to purchase equipment questions except for giving helpful advice about what to buy, rather than where you buy it.

These links have been added to the Electricity page of SolarDIY as well.

How to Install an RV Solar Panel“  - Might be a little too step-by-step for some, but has some good points that will make you think about your install beforehand. One thing that I do not like is that they assume the panels will be fix mounted, and a few people have expressed interest in the ability to move around one or two panels to get optimum sun on the panels when in an area with tree cover, without having to move the RV.

RV Boondocking has a set of articles detailing the installation of their 780 watt roof mount setup as well as information on an RV solar tax credit, and their battery bank system.

RV Solar - article on RV Solar Electric Power. I like the way this one was written, and it has some excellent points.

Holy Solar has two articles about the Unisolar 64w thinfilm panel they installed. one and two

12voltsolarpanels.net has a good article about RV Solar Chargers as well

Thanks for stopping by, and if you have any questions about RV/camper solar setups or the links, feel free to leave a comment on this post. I will add more as time progresses, and will also try to free up more time to add content to the site.

High Rise Apartments With Solar Domestic Hot Water in Saranac Lake, New York

On November 19, 2008 in Uncategorized

Lake Flower Apartments in Saranac Lake is a high rise apartment building (~9 stories tall) that provides housing to elderly people.

Here is a link to a little information about Lake Flower Apartments, although there doesn’t seem to be much out there on the internet about the place.

What is very cool about the building, is that they installed a 48 collector solar domestic hot water system in March of 1987. Why they did this is anyone’s guess, but it was certainly a great idea.

The history of the system is a little fuzzy but essentially it was used to an unknown capacity from 1987 (when installed) until sometime in the late 90’s/early 2000’s. In 2006 the system was drained and refilled, and some maintenance was performed by another contracting company. This included replacing some insulation as well as rerouting some piping and installing a propane fired on demand water heater as a backup to the solar system.

The solar array on the roof preheats cold water before being sent to the tankless propane fired water heater which will heat it up the rest of the way if needed. From here it goes to a series of three 100gallon storage tanks and then is distributed amongst the apartments in the building as needed.

The building houses 78 residents and with staff, about 90 people total. Between the solar hot water system and the propane tankless water heater, 100% of hot water demands are met.

The solar hot water collector array consists of 48 collectors in groups of 3-7 collectors each. Each group of collectors is connected in series, and the separate groups are then connected in parallel.

I was lucky enough to get a tour of the building and the setup by the maintenance guys, which was coordinated through one of my college professors.

Here are some pictures of the setup for your viewing pleasure.

Click on the thumbnails to make them larger.

First is a picture of the building itself from the gas station across the lake. You can see the collectors on the roof, and they are really not that unattractive or intrusive.

The collectors are mounted on the roof in what seems to be the best setup for space maximization

The mounts are rather straight forward, and the condensation you see here in the panels is normal.

The panels were mounted on trusses that went the span of the roof and attached on the ends

I believe these are 4′x8′ panels but did not actually measure them

Collectors in each group are connected together like so:

There are vents in each collector to let moisture from condensation out as they heat up:

And each foot for the mounting has rubber underneath. This is to keep the two dissimilar metals (steel and aluminum) from causing corrosion.

Air vents on each group of collector were closed. The maintenance people said they were advised to do this for some reason or another, and it hadn’t caused any problems yet.

The view was simply amazing.

As suggested by many, the pipes connecting collectors are insulated, and the insulation is covered in an aluminum sheathing to prevent UV degradation

Most groups of collectors had a thermometer installed in the outlet. This one was reading 90 degrees fahrenheit.

As you can see though this was a rather complicated setup. Much more so than most of us will ever have to endure when setting this up on a residence.

Here is a picture of the SRCC rating label on the collectors. Good stuff, I had no idea SRCC ratings were around in the late ’80s. If you want more information on SRCC ratings, check out solar-rating.org

Some of the insulation was degrading. This is an insulated Tee fitting with some kind of plastic around the insulation

Some of the insulation in the panels was degrading too. There was also some corrosion. I still don’t think this is bad for 21 years of service

Here is the only “shady” part of the install (no pun intended). This is an old barrel they put up here to collect any glycol in case of a pressure related blow out.

Here is the Resol differential controller and the Rinnai tankless propane water heater controller (the brains of the operation)

And a large storage tank

And here is the Rinnai tankless propane water heater

A close up of the Rinnai connections:

If you have any questions about the system, feel free to leave a comment here and I will get back to you. We will be doing some data logging to actually figure out how effective this system is.

I also have some diagrams of the system I will scan and upload in a few days.

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